Reflow Oven Systems
Discover our high-yield, long-lasting reflow systems engineered for minimal operational costs and maximum thermal precision. Designed to be highly versatile and applicable for all kinds of demanding electronic assembly applications.
TRV Series
"Voidless Immacula Soldering"A world-class vacuum reflow system that dramatically enhances electrical reliability and durability by reducing solder voids to below 1%. Optimized for automotive, medical, military, and aerospace electronics.
TRN Series
"Intelligent, Low Energy, Super-clean"A premium nitrogen reflow system featuring aerospace-grade insulation and high-capacity blower motors for industry-leading thermal uniformity (Delta-T). Reduces operational costs by over 30% via eco-friendly N2 recycling.
TRA Series
"Simple and Perfect, 30 years proven Steady Seller"An all-time best-selling air convection reflow system with over 3,000 installations globally. Delivers maximum productivity at minimal cost, powered by a multi-stage startup design that slashes peak electric consumption.
ESP Series
"Smart N2 supplier, Minimal Cost and Space"A smart nitrogen supply system that integrates actively with the TRN reflow line, delivering optimal N2 flow on-demand. Designed with a compact, quiet footprint to place right next to the assembly line, easily operated via touch screen.
Software Solution
"Reflow, made visible."TSM Software Solution brings absolute transparency to SMT reflow lines. It aggregates millions of complex thermal parameters into an intuitive, real-time infographic dashboard, accessible via local MMI screens, central servers, and smartphones.
Technical Specifications
| Parameter | Specification Range | Control Precision |
|---|---|---|
| Operating Atmosphere | Vacuum / Convection Hybrid (Air or N2 compatible) | Realtime Process Monitoring |
| Vacuum Chamber Pressure | Down to 10 mbar (Vacuum reflow stage) | Built-in Compact, low vibration Vacuum Pump |
| Heating Zone Configuration | 6 zone, 8 zone | Closed-loop PID control |
| Solder Voiding Rate | Reduced to <1.0% Area Coverage | Statistical Quality Limit |
| Transporter Rail System | Finger Hook "Push & Go" Board Transportation | Anti-jam sensor lockouts |
| Lane Configurations | Single Lane / Dual Lane / Twin Lane & Twin Vacuum | Automatic rail width adjust |
| Flux Management System | Dual FMS (Pre-heating Zone & Cooling Zone) | Removable easy-clean filters |
| Maximum Operating Temp | 350°C (Optional 450°C upgrade) | ±0.5°C Calibration |
| Electrical Supply | 380V/400V, 3-Phase, 50/60Hz | Eco-convection peak limiting |
| Parameter | Specification Range | Control Precision |
|---|---|---|
| Operating Atmosphere | High-Purity Nitrogen (N2 Gas) | 500~1000 ppm O2 concentration |
| Heating Zone Configuration | 9 Zones to 13 Zones Upper/Lower | Closed-loop PID control (±0.5°C) |
| Gas Recycling Technology | PID regulated Closed-Loop N2 Recycling | Over 30% reduction in N2 consumption |
| Telemetry Monitoring | RTPM (Temperature Profiling) & RPPM (O2 PPM) | Real-time dashboard logging & OPC-UA |
| Power Start-Up Design | Low-Power Multi-Stage Start-Up | 25% to 50% initial peak power reduction |
| Flux Filtration | Triple-Stage Flux Collection (Inlet, Cooling, Heating) | Detachable Cartridge FMS Unit (Option) |
| Cooling | Air-cooling for Standard, Water-cooling for Optional | Closed-loop cooling control |
| Lane Configurations | Single Lane / Dual Lane / Twin Lane options | Synchronized independent speed drives |
| Parameter | Specification Range | Control Precision |
|---|---|---|
| Operating Atmosphere | Forced Air Convection (Oxygen Atmosphere) | Symmetrical thermal air circulation |
| Heating Zone Configuration | 6 zones to 13 zones | ±0.5°C zone uniformity |
| Blower Drive System | 300W Triple-sealed Blower Motors | Inverter-based step-less speed control |
| Traceability Feature | Real-time Temperature Profile Monitoring (RTPM) | Alerts upon out-of-range deviations |
| Accuracy & Reliability | High-precision PLC and Inverter integration | World-best controlling unit |
| TCO Cost Optimization | Multi-stage startup peak management | Minimizes initial high-peak electric draw |
| Structural Materials | Corrosion-resistant High-Strength Stainless Steel | Deformation-free steel conveyor rails |
| Maximum Operating Temp | 350°C Max Convection | PID dynamic feedback calibration |
| Parameter | Specification Range | Control Precision |
|---|---|---|
| Nitrogen Separation Tech | Pressure Swing Adsorption (PSA) system | High-purity carbon molecular sieves |
| N2 Purity | 99.99% | Built-in oxygen analyzer calibration |
| Oven Communications Link | TRN Reflow Smart-Link Protocol | PID matching to oven atmosphere requirements |
| Noise Level | < 75 dBA for operating, 0 for idling | Designed for indoor use |
| Footprint Space Req. | Ultra-compact vertical integration layout | Placed directly adjacent to reflow lines |
| User Interface control | Touch Panel Digital Interface | Purity, pressure, flow rate dashboard |
| Flow Output capacity | On-demand automated flow control | Zero gas wastage during line pauses |
| Electrical Supply | 220V, Single-Phase, 50/60Hz | Low-power motor compressors |
| Parameter | Specification Range | Control Precision |
|---|---|---|
| Supported Platforms | Windows Server / Windows 10/11, Web UI, Android & iOS Mobile App | Multi-screen synchronized rendering |
| Data Sampling Rate | 100ms interval (Real-time telemetry logging) | High-speed dynamic buffer |
| DB & MES Integration | OPC-UA, Modbus TCP, MES / SECS-GEM standard compatibility | Custom API and SQL/Oracle database link |
| Process Telemetry | RTPM (Temp Profile tracing) & RPPM (O2 PPM tracking) | Auto-trigger out-of-limits alarm |
| Safety Protection | Heater Overcurrent, Blower Overheating, Oil / Flux levels check | Fail-safe machine lockout command |